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Chemical resistant spray polyurea coating

    Chemical resistant spray polyurea coating

    Chemical resistant spray polyurea coating is a high-performance protective solution designed to withstand acids, alkalis, solvents, and harsh industrial chemicals. Applied by spraying, it forms a seamless, durable, and waterproof membrane that provides long-lasting protection for concrete, steel, and other substrates. With rapid curing, strong adhesion, and excellent abrasion resistance, this coating is ideal for factories, chemical plants, wastewater treatment facilities, pipelines, and storage tanks. Its superior resistance to corrosion and impact ensures reliable performance in demanding en...
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Jiancheng sprayed polyurea "JCSPUA-001".

1. "JCSPUA-001" is a high-strength sprayed polyurea elastic material. The maximum elongation rate of break can reach 400%, cure in 3-5 seconds. The surface is very dense and can be dripped without leakage.

2. "JCSPUA-001" is a two-component material, "JCSPUA-001A" and "JCSPUA-001B". A: 220KG/Barrel+ B: 210KG/Barrel.

Component A is an isocyanate component, and B is an amino compound component.

 

Application of spray-coated polyurea (SPUA)

 Sprayed polyurea is an excellent high-end waterproof and anticorrosion coating. Its excellent density and weather resistance are suitable for extremely harsh outdoor environments, and are resistant to high and low temperatures, and the elongation rate of break can reach more than 400%. It can be used in all areas where waterproofing is needed, such as outdoor swimming pools, roof tiles waterproofing, reservoir waterproofing, storage tank waterproofing, anti-corrosion, pipe corrosion protection and other fields.

 

How to use SPUA "JCSPUA-001" in Jiancheng

1. Base grinding, crack cutting treatment, and vacuum clean;

2. How to use the "JCEPDT-006" primer, apply the polyurea primer brush once, and there is whitening on the ground, and re-coat locally. "JCEPDT-006" is stirred evenly according to the label ratio, apply it evenly once with the medium-hair roller, and use it within 30 minutes.

3. How to use the sealing layer of the "JCEPZT-007" intermediate paint, and use a full batch of "JCEPZT-007" intermediate paint + quartz sand, stir evenly according to the label ratio, use a push knife to scrape it evenly, and use it within 30 minutes.

4. How to use "JCSPUA-001" spray polyurea, use a professional high-pressure sprayer to perform spraying operations at a discharge speed of 1.1:1 to ensure that the discharge is consistent, the mixing is even, and the material cannot be deviated.

5. How to use "JCSPUM-001" polyurea topcoat, mix evenly according to the required ratio of the label, use an airless sprayer or a roller brush, apply evenly to ensure no bottom exposure phenomenon. Light colors can be constructed in two times, and the mixed materials must be used within 20 minutes.

 

Notes on using "JCSPUA"

1. The ground must be completely closed and no air holes are allowed.

2. Mix SPUA evenly, control the discharge speed, ensure that the two components are discharged at the same time, and there is no deviation in the material.

3. The two-pass construction interval should not exceed 48 hours. After it exceeds, it must be polished.

4. The ground moisture content should not exceed 8%.

Chemical Resistant spray polyurea coating: Complete Guide

Introduction

In industries exposed to harsh environments, flooring and surface protection systems must deliver superior performance. Chemical resistant spray polyurea coating is engineered to meet these demands, offering exceptional protection against acids, alkalis, solvents, fuels, and corrosive chemicals. Its spray-applied technology ensures seamless coverage, fast curing, and long-lasting durability, making it a preferred solution for heavy-duty industrial and commercial projects.

This article provides a detailed guide to cleaning methods, maintenance cycles, product applications, and technical advantages of chemical resistant spray polyurea coatings.


Key Product Applications

Chemical resistant spray polyurea coating is widely adopted across industries where chemical exposure, abrasion, and moisture protection are critical.

Application AreaBenefits Provided
Chemical plantsProtects floors and tanks from acid and solvent spills.
Wastewater treatment plantsPrevents corrosion and chemical erosion in wet, corrosive environments.
Food and beverage plantsProvides a hygienic, seamless surface that resists cleaning agents.
Oil & gas facilitiesProtects pipelines, tanks, and flooring from hydrocarbons and corrosive byproducts.
Marine and offshoreOffers excellent saltwater, oil, and chemical resistance.
Warehouses & workshopsEnsures safe, durable flooring against oils, lubricants, and cleaning solvents.
Pharmaceutical productionMaintains sanitary, chemical-resistant surfaces in cleanroom environments.

Technical Advantages of Chemical Resistant Spray Polyurea Coating

Polyurea coatings stand out for their unique chemical composition and application benefits.

  1. Exceptional chemical resistance

    • Protects against acids, alkalis, solvents, fuels, and cleaning agents.

    • Reduces risk of corrosion and substrate degradation.

  2. Seamless and impermeable membrane

    • Applied by high-pressure spray, eliminating joints and weak points.

    • Creates a waterproof, airtight barrier.

  3. Rapid curing time

    • Cures within seconds to minutes.

    • Facilities can resume operations quickly with minimal downtime.

  4. High mechanical strength

    • Withstands abrasion, impact, and heavy traffic.

    • Extends lifespan of industrial floors and equipment surfaces.

  5. Excellent adhesion

    • Bonds with concrete, steel, wood, and various composites.

    • Ensures reliable performance across multiple substrates.

  6. Flexible performance

    • High elasticity allows for crack-bridging.

    • Adapts to thermal expansion and mechanical stress.

  7. Environmentally friendly

    • Solvent-free and low VOC options available.

    • Complies with green building and environmental safety standards.


Chemical resistant spray polyurea coating

Cleaning Methods

To maintain long-term performance, proper cleaning is essential.

Routine Cleaning

  • Sweeping & dust removal: Use a broom or vacuum cleaner daily to remove dirt, dust, and abrasive particles.

  • Wet mopping: Apply a neutral pH cleaning solution with warm water to remove stains and light chemical residues.

  • Rinse thoroughly: Always rinse with clean water to prevent residue buildup.

Spill Response

  • Immediate action: Wipe spills of acids, solvents, or oils as soon as possible.

  • Neutralization: For acidic spills, use alkaline neutralizers; for alkaline spills, apply mild acidic cleaners.

  • Disposal: Follow local regulations for disposing of hazardous cleaning materials.

Deep Cleaning

  • Frequency: Every 2–3 months depending on usage intensity.

  • Method: Use an automatic scrubber with non-abrasive brushes.

  • Solution: Avoid strong solvents that may damage topcoats or weaken adhesion.


Maintenance Cycle

Establishing a regular maintenance schedule ensures extended service life.

Maintenance TaskRecommended FrequencyPurpose
Daily sweeping & moppingDailyPrevents buildup of dirt and chemicals
Spill cleanupAs neededProtects coating from chemical degradation
Surface inspectionMonthlyIdentifies cracks, blistering, or coating wear
Deep cleaningEvery 2–3 monthsRestores surface gloss and prevents buildup
Recoating high-wear areasEvery 3–5 yearsRenews chemical resistance and appearance

Safety Considerations During Maintenance

  • Avoid abrasive tools: Do not use steel brushes or sharp scrapers.

  • Use recommended cleaning agents: Harsh chemicals may weaken coating protection.

  • Protective equipment: Staff should wear gloves and masks when cleaning chemical-exposed floors.

  • Ventilation: Ensure adequate airflow when cleaning large areas indoors.


Why Choose Chemical Resistant Spray Polyurea Coating?

  1. Operational efficiency: With its fast curing time, downtime is significantly reduced.

  2. Cost-effectiveness: Reduced maintenance costs and longer service life minimize lifecycle expenses.

  3. Versatility: Applicable in diverse environments, from industrial plants to commercial kitchens.

  4. Safety compliance: Meets industry standards for chemical resistance and workplace safety.


Case Study Examples

Case 1: Wastewater Treatment Facility

A municipal wastewater plant required a long-lasting protective solution for its concrete basins. Spray-applied polyurea was chosen for its chemical resistance and seamless waterproofing. The project was completed within 48 hours, minimizing service disruption.

Case 2: Chemical Manufacturing Plant

A flooring system exposed to daily solvent spills was upgraded with polyurea coating. Results showed improved safety, easier cleaning, and reduced maintenance costs.

Case 3: Offshore Oil Rig

Polyurea coating was applied to steel surfaces exposed to saltwater and crude oil. It delivered long-term corrosion protection, extending equipment lifespan.


Frequently Asked Questions (FAQs)

Q1: How long does chemical resistant spray polyurea coating last?
With proper maintenance, it can last 15–20 years.

Q2: Can it be applied outdoors?
Yes, with UV-stable topcoats, it is suitable for outdoor environments.

Q3: Is it safe for food processing plants?
Yes, food-grade and low-VOC formulations are available.

Q4: Can damaged areas be repaired?
Yes, localized recoating is possible without removing the entire system.

Q5: Does it require professional installation?
Yes, due to specialized Spraying equipment and mixing requirements.


Conclusion

Chemical resistant spray polyurea coating provides a powerful solution for industries requiring maximum protection against harsh chemicals and mechanical stress. Its combination of fast curing, superior adhesion, seamless finish, and high resistance to abrasion and corrosion ensures long-term performance across diverse applications.

By following proper cleaning methods, regular maintenance cycles, and safety guidelines, businesses can significantly extend the lifespan of their flooring and protective surfaces.

This makes polyurea coating not just a protective layer but an investment in safety, efficiency, and sustainability.

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