Shandong Jiancheng Environmental Protection Technology Co., Ltd.
Shandong Jiancheng Environmental Protection Technology Co., Ltd.
Roller-applied Epoxy floor paint is an Epoxy resin floor coating applied via a roller. Its convenient application process and balanced performance make it widely used in factories, garages, offices, and other locations. Its core functions are primarily reflected in the following aspects:
1. Basic Protection and Durability
Abrasion and Scratch Resistance: The paint film forms a uniform protective layer that withstands the friction caused by daily foot traffic and carts. While slightly lower in abrasion resistance than self-leveling paint, it is sufficient for low- to medium-frequency use (such as in general workshops and warehouse aisles), reducing floor sanding and scratching.
Moisture- and Penetration-Proof: It seals the micropores of the concrete base, preventing moisture and oil from penetrating the floor, preventing moisture and chalking. It also reduces the difficulty of cleaning any stains that seep in. It is particularly suitable for environments exposed to liquids, such as kitchens and auto repair shops.
2. Flexible Decoration and Practicality
Controllable Color and Texture: The roller coating process allows for single-color, two-color, or stone-like texture effects. A wide range of colors (such as light gray and beige) can be selected, and brightness and style can be adjusted to suit the space. This balances functionality and aesthetics, making it suitable for offices, showrooms, and other locations where aesthetic appeal is paramount.
Adjustable Thickness: By controlling the number of coats (usually 1-3), the film thickness can be flexibly adjusted (typically 0.3-1mm). A thin coat is suitable for budget-constrained areas or areas with a smooth base, while a thick coat enhances coverage of minor floor imperfections.
3. Convenient Application and Cost Advantages
Highly adaptable and easy to operate: The roller coating process requires relatively low technical skills and does not require specialized self-leveling equipment. It can be applied flexibly in complex terrain (such as around corners and pillars). It is particularly suitable for sites with scattered areas and numerous corners, ensuring the integrity of the coating. Outstanding Cost-Effectiveness: Compared to self-leveling processes, roller coating uses less material, resulting in high application efficiency, shorter construction times, and lower overall costs. It's suitable for budget-constrained applications requiring basic floor protection (such as small factories and temporary warehouses), enabling cost-effective floor upgrades.
Fourth, Easy Daily Maintenance
Easy to Clean: The paint film is smooth and has no visible seams (due to the overlap treatment achieved through roller coating). Dust and stains are not easily absorbed, and daily cleaning with water or a neutral detergent is sufficient. Low maintenance makes it suitable for high-traffic areas with frequent cleaning (such as school corridors and supermarket warehouses).
Summary
Roller-applied epoxy floor paint offers the core advantages of practicality, flexibility, and affordability. It meets the wear and moisture-resistant requirements of the base floor while offering controllable decorative effects and convenient construction, making it suitable for a variety of applications. It is a cost-effective option for floor renovations in small and medium-sized sites, particularly where performance requirements are moderate and cost-effective.
Testing items | Specifications | Result | ||
Volatile organic compound content (VOC), g/L | ≤500 | 85 | ||
Benzene, g/kg | ≤1 | Not detected (<0.003) | ||
Total of toluene, ethylbenzene and xylene,g/kg | ≤200 | Not detected (toluene, ethylbenzene, -xylene are all less than 120) | ||
State in container | After stirring and mixing, it is uniform and has no lumps | Uniform after stirring and mixing, no hard lumps | ||
Drying time | Surface dry, h | ≤8 | 4 | |
Through dry, h | ≤48 | 10 | ||
Appearance of coating film | The surface is smooth, without obvious shrinkage, floating color, flowery, wrinkling, pinholes, cracks, etc. | The surface is smooth, without obvious shrinkage, floating color, flowery, wrinkling, pinholes, cracking, etc. | ||
Impact resistance | Light load (500g steel ball) | The coating film has no cracks or peeling | The coating film has no cracks or peeling | |
Heavy load (1000g steel ball) | ||||
Hardness | Pencil hardness (scratch) | Agreed | 2H | |
Water resistance (168h) | No blistering, no peeling, slight discoloration is allowed, recovery after 2h | No blistering, no peeling, no discoloration | ||
Chemical resistance | Alkali resistance (20%Na0H, 72h) | No blistering, no peeling, slight discoloration is allowed | No blistering, no peeling, no discoloration | |
Abrasion resistance (750g/500r)/g | ≤0.050 | 0.052 | ||
≤0.030 | 0.032 | |||
Compressive strength/MPa | ≥45 | 45 | ||
Tensile bond strength/MPa | Standard conditions | ≥2.0 | 2.0 | |
After immersion in water | ≥2.0 | 2.0 | ||
Anti-slip properties (dry friction coefficient) | ≥0.50 | 0.55 | ||
Initial fluidity*/mm | ≥140 | 148 | ||
Product grade | High Quality | |||
Inspection | Qualified | |||
Transparent Anti-Cracking Roller-Coated Epoxy floor paint: Complete Guide
Transparent anti-cracking roller-coated epoxy floor paint is a high-performance flooring solution designed to combine durability, aesthetic transparency, and resistance to cracking. Its advanced roller-applied formulation ensures seamless coverage and a smooth, long-lasting finish, making it ideal for industrial, commercial, and residential applications. This guide covers product performance, troubleshooting, inspection standards, and maintenance cycles, providing a comprehensive resource for end-users and contractors.
Transparent anti-cracking roller-coated epoxy floor paint is engineered to provide superior protection while maintaining the natural aesthetic of the underlying surface.
Anti-Cracking Formulation: Prevents fissures and maintains structural integrity under thermal expansion, heavy loads, and environmental stress.
High Transparency: Maintains visual clarity, showcasing the natural texture or decorative elements of the floor.
Durability: Excellent abrasion, chemical, and impact resistance suitable for industrial and commercial applications.
Seamless Finish: Roller application ensures even coverage without joints, minimizing dust accumulation and maintenance needs.
Fast Application: Efficient roller method reduces downtime during installation.
| Parameter | Typical Value | Notes |
|---|---|---|
| Abrasion Resistance | > 50 mg/1000 cycles (Taber test) | High durability under heavy foot or vehicle traffic |
| Hardness | Shore D 80–85 | Resistant to indentation and wear |
| Chemical Resistance | Resistant to oils, acids, alkalis, solvents | Suitable for laboratories, factories, and warehouses |
| Curing Time | 12–24 hours (touch-free), 7 days full cure | Depends on temperature and humidity |
| Transparency | ≥ 90% | Maintains natural floor aesthetics |
| Coating Thickness | 2–3 mm per layer | Uniform roller-applied finish |
Application Areas:
Warehouses and industrial facilities
Showrooms and commercial spaces
Laboratories and healthcare facilities
Residential garages and utility areas
Proper installation ensures optimal performance and longevity.
Cleaning: Remove dust, oil, grease, and debris.
Repair: Fill cracks and holes with compatible epoxy filler.
Profiling: Mechanically grind or shot-blast for optimal adhesion.
Moisture Check: Ensure substrate moisture is below 5%.
Mix resin and hardener according to the manufacturer’s recommended ratio (typically 2:1 by weight).
Use a low-speed drill with a paddle for 2–3 minutes until uniform.
Avoid high-speed mixing to minimize air entrapment.
Pour the mixed epoxy onto the floor in ribbons.
Spread evenly using a notched trowel or squeegee.
Roll over with a spiked or smooth roller to remove air bubbles and enhance leveling.
Maintain a uniform thickness of 2–3 mm per layer.
Allow curing before foot or vehicle traffic.
Pro Tip: For multi-layer applications, lightly sand the surface between coats for better adhesion.
Regular maintenance is crucial for preserving transparency, performance, and longevity.
| Maintenance Type | Frequency | Recommended Action |
|---|---|---|
| Daily | Daily | Sweep or vacuum to remove dust and debris |
| Weekly | Weekly | Mop with neutral pH detergent; avoid abrasive or acidic cleaners |
| Monthly | Monthly | Inspect for minor scratches or surface wear; clean spills promptly |
| Quarterly | Quarterly | Apply light polish or protective topcoat if needed |
| Annual | Annually | Full inspection; repair minor cracks and restore gloss with transparent topcoat |
Maintenance Tips:
Place entrance mats to reduce debris and abrasion.
Avoid dragging heavy objects on the floor.
Immediately clean chemical spills to prevent damage or discoloration.
Despite careful installation, certain issues may occur. Below is a guide for diagnosing and resolving common problems:
| Issue | Possible Cause | Recommended Solution |
|---|---|---|
| Bubbling or Blistering | Moisture in substrate or trapped air | Ensure substrate is dry; mix slowly; avoid excessive humidity |
| Cracking | Structural movement or improper curing | Repair cracks with epoxy filler; control curing conditions |
| Peeling or Delamination | Poor surface preparation or contamination | Remove affected layer, clean surface, reapply epoxy |
| Discoloration | UV exposure or chemical reaction | Apply UV-resistant topcoat; avoid harsh chemicals |
| Sticky Surface | Incomplete curing or incorrect mixing ratio | Verify mix ratio, curing temperature, and humidity |
Pro Tip: Conduct a small test area before applying corrective measures to confirm effectiveness.
Transparent anti-cracking roller-coated epoxy floor paint meets international quality and safety standards:
| Standard | Scope | Benefit |
|---|---|---|
| ISO 9001 | Quality Management System | Consistent product quality |
| ISO 14001 | Environmental Management | Eco-friendly production |
| ASTM D4060 | Abrasion resistance (Taber test) | Validates durability |
| ASTM D2240 | Hardness (Shore D) | Confirms resistance to indentation |
| CE Marking | European conformity | Safety, health, and environmental compliance |
| Low VOC | Indoor air quality | Safe for residential and commercial use |
Inspection Tips:
Verify surface adhesion using pull-off tests.
Confirm thickness with wet film gauges.
Conduct gloss and transparency checks for aesthetic standards.
Transparent anti-cracking roller-coated epoxy floor paint provides a high-performance, seamless, and visually appealing flooring solution suitable for industrial, commercial, and residential applications. Its anti-cracking formulation, transparency, and roller-applied ease make it an ideal choice for environments requiring durability and aesthetics. By adhering to proper installation, maintenance, troubleshooting, and inspection standards, users can achieve a long-lasting, low-maintenance floor that combines structural integrity with professional appearance.
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