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Wear-resistant and weather-resistant spray polyurea protective film

    Wear-resistant and weather-resistant spray polyurea protective film

    Wear-resistant and weather-resistant spray polyurea protective film is a high-performance coating designed to protect surfaces from abrasion, UV exposure, water, and chemical damage. With excellent elasticity, rapid curing, and strong adhesion, this spray-applied polyurea film provides seamless coverage on metal, concrete, and industrial substrates. Ideal for roofs, floors, pipelines, bridges, and outdoor structures, it ensures long-lasting durability under harsh environmental conditions. Its eco-friendly, solvent-free formulation meets international standards, offering a reliable and sustaina...
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Jiancheng sprayed polyurea "JCSPUA-001".

1. "JCSPUA-001" is a high-strength sprayed polyurea elastic material. The maximum elongation rate of break can reach 400%, cure in 3-5 seconds. The surface is very dense and can be dripped without leakage.

2. "JCSPUA-001" is a two-component material, "JCSPUA-001A" and "JCSPUA-001B". A: 220KG/Barrel+ B: 210KG/Barrel.

Component A is an isocyanate component, and B is an amino compound component.

 

Application of spray-coated polyurea (SPUA)

 Sprayed polyurea is an excellent high-end waterproof and anticorrosion coating. Its excellent density and weather resistance are suitable for extremely harsh outdoor environments, and are resistant to high and low temperatures, and the elongation rate of break can reach more than 400%. It can be used in all areas where waterproofing is needed, such as outdoor swimming pools, roof tiles waterproofing, reservoir waterproofing, storage tank waterproofing, anti-corrosion, pipe corrosion protection and other fields.

 

How to use SPUA "JCSPUA-001" in Jiancheng

1. Base grinding, crack cutting treatment, and vacuum clean;

2. How to use the "JCEPDT-006" primer, apply the polyurea primer brush once, and there is whitening on the ground, and re-coat locally. "JCEPDT-006" is stirred evenly according to the label ratio, apply it evenly once with the medium-hair roller, and use it within 30 minutes.

3. How to use the sealing layer of the "JCEPZT-007" intermediate paint, and use a full batch of "JCEPZT-007" intermediate paint + quartz sand, stir evenly according to the label ratio, use a push knife to scrape it evenly, and use it within 30 minutes.

4. How to use "JCSPUA-001" spray polyurea, use a professional high-pressure sprayer to perform spraying operations at a discharge speed of 1.1:1 to ensure that the discharge is consistent, the mixing is even, and the material cannot be deviated.

5. How to use "JCSPUM-001" polyurea topcoat, mix evenly according to the required ratio of the label, use an airless sprayer or a roller brush, apply evenly to ensure no bottom exposure phenomenon. Light colors can be constructed in two times, and the mixed materials must be used within 20 minutes.

 

Notes on using "JCSPUA"

1. The ground must be completely closed and no air holes are allowed.

2. Mix SPUA evenly, control the discharge speed, ensure that the two components are discharged at the same time, and there is no deviation in the material.

3. The two-pass construction interval should not exceed 48 hours. After it exceeds, it must be polished.

4. The ground moisture content should not exceed 8%.

Wear-Resistant and Weather-Resistant Spray Polyurea Protective Film: Complete Guide

Introduction

Wear-resistant and weather-resistant spray polyurea protective film is an advanced surface coating solution designed for industrial, commercial, and outdoor applications. This high-performance polyurea coating provides exceptional abrasion resistance, UV stability, waterproofing, and chemical protection, making it ideal for metal structures, concrete floors, pipelines, bridges, and roofs.

Its rapid curing, seamless application, and strong adhesion allow for quick deployment with minimal downtime. This guide covers testing standards, product performance, parameter specifications, and a quick installation guide, providing a comprehensive reference for engineers, contractors, and facility managers.


Key Features and Advantages

FeatureDescription
Wear ResistanceProtects surfaces from abrasion, heavy foot traffic, and mechanical impact.
Weather ResistanceUV stable and resistant to extreme temperatures and moisture.
Rapid CuringAchieves touch-dry in seconds, reducing project downtime.
Seamless CoverageSpray-applied film creates a continuous protective layer.
High AdhesionBonds effectively to steel, concrete, and other industrial substrates.
Chemical ResistanceResists oils, acids, alkalis, and salts.
Eco-FriendlySolvent-free and low VOC, meeting international environmental standards.

Product Performance

Wear-resistant and weather-resistant spray polyurea protective film delivers exceptional performance in multiple scenarios:

  • Mechanical Durability: Maintains integrity under abrasion, impact, and heavy loads.

  • Weather Protection: UV, rain, and frost-resistant for outdoor applications.

  • Waterproofing: Prevents water penetration on floors, roofs, and tanks.

  • Elasticity: Bridges small substrate cracks and accommodates structural movement.

  • Longevity: Reduces maintenance frequency and repair costs over time.


Wear-resistant and weather-resistant spray polyurea protective film

Product Parameters

ParameterSpecificationTest Standard
Curing Time5–15 secondsASTM D5895
Tensile Strength25–40 MPaASTM D412
Elongation at Break400–600%ASTM D412
Shore Hardness (A)85–95ASTM D2240
Adhesion to Concrete/Metal>3.0 MPaASTM D4541
Water Absorption<0.5%ASTM D570
Chemical ResistanceExcellentASTM D1308
Service Temperature Range-40°C to 150°CISO 817

Testing Standards

To ensure reliable performance and compliance, the following international standards are applied:

  • ASTM D5895 – Polyurea coating curing properties

  • ASTM D412 – Tensile strength and elongation

  • ASTM D2240 – Hardness measurement

  • ASTM D4541 – Adhesion testing

  • ASTM D570 – Water absorption

  • ASTM D1308 – Chemical resistance

  • ISO 817 – Service temperature testing


Quick Installation Guide

1. Surface Preparation

  • Clean and dry the surface thoroughly. Remove dust, grease, and loose particles.

  • Repair any large cracks or holes before coating.

2. Equipment Setup

  • Use standard spray polyurea equipment, ensuring correct pressure and temperature.

  • Confirm that material temperature is within the recommended range for proper flow.

3. Application Procedure

  • Apply primer if necessary to improve adhesion.

  • Spray evenly in overlapping passes to ensure uniform thickness.

  • Target film thickness: 1.5–3 mm for floors; 2–4 mm for outdoor structures.

4. Curing

  • The coating becomes touch-dry in seconds.

  • Full mechanical properties develop within 24 hours.

5. Inspection

  • Perform a visual check for pinholes, bubbles, or uneven areas.

  • Use ultrasonic thickness gauges for quality control if necessary.


Maintenance Guidelines

Daily Maintenance:

  • Remove dirt, dust, and debris using sweeping or gentle rinsing.

  • Wipe chemical spills immediately with mild detergent.

Weekly / Monthly Maintenance:

  • Inspect for scratches, abrasions, or minor damage.

  • Check adhesion at edges, corners, and high-stress areas.

Annual Maintenance:

  • Conduct a full inspection of coating integrity, including UV and chemical exposure effects.

  • Recoat or touch up damaged sections to maintain continuous protection.


Advantages Over Conventional Coatings

FeatureSpray Polyurea Protective FilmConventional Coatings
Curing TimeSeconds to minutesHours to days
Wear ResistanceExcellentModerate
Weather ResistanceHigh, UV and moisture resistantLimited
Seamless CoverageYesOften requires multiple layers
Chemical ResistanceHighModerate
MaintenanceMinimalFrequent
Environmental ComplianceSolvent-free, low VOCOften solvent-based

Application Scenarios

  • Industrial Floors: Protect factory and warehouse floors from abrasion, chemicals, and heavy equipment traffic.

  • Rooftops and Terraces: Waterproofing and UV protection for residential and commercial buildings.

  • Bridges and Infrastructure: Corrosion protection for steel and concrete structures exposed to the elements.

  • Pipelines and Tanks: Chemical and water-resistant coatings for industrial pipelines and storage tanks.

  • Outdoor Facilities: Sports courts, walkways, and public areas requiring durable, weather-resistant surfaces.


Conclusion

Wear-resistant and weather-resistant spray polyurea protective film is a versatile, high-performance, and eco-friendly coating solution. Its rapid curing, superior wear and weather resistance, and seamless application make it ideal for a wide range of industrial, commercial, and outdoor projects. Proper surface preparation, application, and maintenance ensure long-lasting performance and reduced repair costs.

For engineers, contractors, and facility managers, this spray polyurea film provides durable protection, environmental compliance, and cost-effective performance, making it a reliable choice for modern construction and industrial applications.

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