Shandong Jiancheng Environmental Protection Technology Co., Ltd.
Shandong Jiancheng Environmental Protection Technology Co., Ltd.
Epoxy self-leveling paint is a high-performance floor coating formed using a self-leveling process using epoxy resin as its primary film-forming substance. It boasts excellent overall performance and is widely used in various industrial, commercial, medical, and food applications. The following is a detailed introduction to its key features:
1. Excellent Abrasion and Compressive Resistance
Abrasion Resistance: The paint film boasts a dense structure and high hardness (typically exceeding Shore D80), making it resistant to frequent vehicle traffic, foot traffic, and heavy object friction, without the risk of scratches, flaking, or damage. It is suitable for high-use environments such as workshops, warehouses, and parking lots.
Compressive Resistance: It can withstand heavy loads (such as those from forklifts and mechanical equipment), resists deformation over long periods of use, and maintains the flatness and integrity of the floor.
2. Strong Corrosion and Chemical Resistance
Corrosion Resistance: It effectively isolates moisture and oxygen from the substrate, preventing corrosion and rust on concrete or metal substrates and extending the life of the floor. Chemical Resistance: It offers excellent resistance to chemicals such as acids, alkalis, salts, and solvents, resisting corrosion, dissolution, or discoloration. It is suitable for environments exposed to chemicals, such as laboratories, chemical plants, and food processing plants.
3. Seamless Dustproof and Easy Cleaning
Seamless Structure: A self-leveling process creates a continuous, seamless coating, eliminating the seams that trap dirt and bacteria found in traditional flooring (such as tiles and terrazzo), reducing unsanitary corners.
Dustproof Function: It seals the pores on the base surface, preventing dust from escaping from the concrete, maintaining a clean environment. It is particularly suitable for cleanrooms, hospital operating rooms, electronics factories, and other locations requiring high cleanliness standards.
Easy Cleaning and Maintenance: The smooth surface resists stains and can be easily cleaned by wiping or rinsing, minimizing maintenance costs.
4. Excellent Decorative and Functional Features
Decorative Effects: It can be mixed in a variety of colors (such as gray, green, and blue), and aggregates can be added to create different textures (such as colored sand and quartz sand). It combines practicality with aesthetics, enhancing the quality of any space. Special Functional Extensions: Conductive materials can be added as needed to create an anti-static epoxy self-leveling surface for use in anti-static environments such as electronics workshops. Anti-slip aggregate can also be added to enhance floor friction, making it suitable for humid environments such as food factories and parking lots.
5. Fast Application and Adaptability
Self-leveling Characteristics: The coating exhibits excellent flowability and self-leveling properties, resulting in high application efficiency and rapid application over large areas, shortening construction time.
Substrate Adaptability: The coating has relatively low requirements for concrete substrate flatness, can cover small cracks (with prior treatment), and enhances the integrity of the floor.
Summary: Epoxy self-leveling paint combines wear resistance, corrosion resistance, dust resistance, easy cleaning, and decorative properties. It is a high-performance flooring solution that meets the diverse functional and aesthetic requirements of various scenarios, making it widely used in industrial, commercial, and public facilities.
Testing items | Specifications | Result | ||
Volatile organic compound content (VOC), g/L | ≤500 | 85 | ||
Benzene, g/kg | ≤1 | Not detected (<0.003) | ||
Total of toluene, ethylbenzene and xylene,g/kg | ≤200 | Not detected (toluene, ethylbenzene, -xylene are all less than 120) | ||
State in container | After stirring and mixing, it is uniform and has no lumps | Uniform after stirring and mixing, no hard lumps | ||
Drying time | Surface dry, h | ≤8 | 4 | |
Through dry, h | ≤48 | 10 | ||
Appearance of coating film | The surface is smooth, without obvious shrinkage, floating color, flowery, wrinkling, pinholes, cracks, etc. | The surface is smooth, without obvious shrinkage, floating color, flowery, wrinkling, pinholes, cracking, etc. | ||
Impact resistance | Light load (500g steel ball) | The coating film has no cracks or peeling | The coating film has no cracks or peeling | |
Heavy load (1000g steel ball) | ||||
Hardness | Pencil hardness (scratch) | Agreed | 2H | |
Water resistance (168h) | No blistering, no peeling, slight discoloration is allowed, recovery after 2h | No blistering, no peeling, no discoloration | ||
Chemical resistance | Alkali resistance (20%Na0H, 72h) | No blistering, no peeling, slight discoloration is allowed | No blistering, no peeling, no discoloration | |
Abrasion resistance (750g/500r)/g | ≤0.050 | 0.052 | ||
≤0.030 | 0.032 | |||
Compressive strength/MPa | ≥45 | 45 | ||
Tensile bond strength/MPa | Standard conditions | ≥2.0 | 2.0 | |
After immersion in water | ≥2.0 | 2.0 | ||
Anti-slip properties (dry friction coefficient) | ≥0.50 | 0.55 | ||
Initial fluidity*/mm | ≥140 | 148 | ||
Product grade | High Quality | |||
Inspection | Qualified | |||
High Wear-Resistant Self-Leveling Epoxy floor paint: Comprehensive Guide
High wear-resistant self-leveling epoxy floor paint is a premium flooring solution designed to provide a seamless, durable, and high-performance surface suitable for industrial, commercial, and residential applications. Its superior abrasion resistance, chemical stability, and ease of maintenance make it an ideal choice for high-traffic areas requiring both functionality and aesthetics.
High wear-resistant self-leveling epoxy floor paint is formulated with high-strength epoxy resins and curing agents to deliver exceptional durability and longevity. It provides a smooth, seamless surface that is resistant to abrasion, heavy machinery impact, and chemical exposure. Its high self-leveling property ensures uniform coverage with minimal effort, making it suitable for diverse environments:
Factories and warehouses
Garages and parking structures
Laboratories and healthcare facilities
Retail spaces and showrooms
This product is designed to meet the needs of professionals looking for a cost-effective, long-lasting flooring solution without compromising aesthetics or safety.
The performance characteristics of high wear-resistant self-leveling epoxy floor paint make it stand out from traditional coatings:
| Feature | Description | Benefit |
|---|---|---|
| Abrasion Resistance | Withstands heavy foot and machinery traffic | Extends floor lifespan in high-traffic areas |
| Chemical Resistance | Resistant to oils, acids, alkalis, and solvents | Ideal for industrial and laboratory environments |
| Seamless Finish | Self-leveling formula creates a smooth, uniform surface | Reduces dust accumulation and simplifies cleaning |
| Durability | Long-lasting with high hardness | Minimizes maintenance and replacement costs |
| Aesthetic Options | Available in multiple colors and finishes | Enhances visual appeal and branding |
| Ease of Maintenance | Smooth surface allows easy cleaning | Reduces long-term operational costs |
Key Takeaway: Its high wear-resistance and chemical stability make this epoxy flooring ideal for both functional and decorative purposes.
High wear-resistant self-leveling epoxy floor paint comes as a two-component system. Understanding the components and necessary accessories is crucial for proper application:
| Component | Description | Usage |
|---|---|---|
| Epoxy Resin (Part A) | High-strength resin forming the base | Provides adhesion and chemical resistance |
| Hardener (Part B) | Curing agent | Reacts with resin to harden the floor coating |
| Mixing Paddle | Tool for combining components | Ensures uniform blending without air bubbles |
| Notched Trowel / Squeegee | Tool for spreading epoxy | Helps achieve even thickness and surface leveling |
| Spike Roller | Removes trapped air | Enhances smoothness and prevents pinholes |
| Protective Gear | Gloves, goggles, mask | Ensures safety during mixing and application |
| Measuring Scales | Accurate weight measurement of components | Maintains proper resin-to-hardener ratio |
Pro Tip: Always measure components accurately and use the recommended tools to ensure optimal performance and finish quality.
Surface Cleaning: Remove dust, grease, oil, and loose debris. Use industrial cleaners if necessary.
Repair: Fill cracks or holes using appropriate epoxy fillers.
Surface Profiling: Mechanically grind or shot-blast the floor for optimal adhesion.
Moisture Check: Ensure substrate moisture is below 5% to avoid bubbles or peeling.
Step 1: Measure resin and hardener according to the manufacturer’s recommended ratio (typically 2:1 or 3:1).
Step 2: Mix thoroughly with a low-speed electric mixer to prevent air entrapment.
Step 3: Use the mixture within the specified working time, usually 20–30 minutes at standard temperatures.
Work in sections to prevent curing before leveling.
Pour epoxy in ribbons and spread with a notched trowel.
Roll over the wet epoxy with a spike roller to remove trapped air.
Maintain uniform thickness, generally 2–3 mm for standard applications.
Clean, repair, and profile the substrate.
Use degreasers and industrial cleaners for oil and residue removal.
Moisture testing is essential for concrete floors.
Measure resin and hardener precisely.
Mix for 2–3 minutes until fully blended.
Avoid high-speed mixing to prevent air bubbles.
Pour epoxy in controlled ribbons.
Spread evenly using a notched trowel or squeegee.
Use a spike roller immediately to remove trapped air and ensure leveling.
| Stage | Duration | Notes |
|---|---|---|
| Tack-Free | 4–6 hours | Light foot traffic allowed |
| Full Cure | 5–7 days | Maximum hardness and chemical resistance |
| Recoat Window | 8–24 hours | Apply subsequent layers if needed |
Tip: Avoid heavy traffic until fully cured for optimal durability.
Proper maintenance ensures longevity and performance:
Regular Cleaning: Sweep or vacuum to remove dust and debris.
Mopping: Use neutral pH detergents; avoid acidic or abrasive cleaners.
Spot Cleaning: Immediately clean chemical or oil spills.
Preventive Care: Use protective mats at high-traffic areas.
Periodic Inspection: Check for scratches, cracks, or wear and repair promptly.
Maintenance Frequency:
Light traffic areas: Monthly cleaning
Heavy industrial areas: Weekly cleaning and quarterly inspection
High wear-resistant self-leveling epoxy floor paint offers a seamless, durable, and aesthetically pleasing flooring solution suitable for industrial, commercial, and residential environments. Its high abrasion and chemical resistance, combined with easy maintenance and user-friendly installation, make it an ideal choice for professionals seeking long-term performance. By following proper surface preparation, accurate mixing, and correct application, users can achieve a high-quality, long-lasting epoxy flooring system that meets functional and visual requirements.
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