Epoxy self-leveling paint is a high-performance floor coating formed using a self-leveling process using epoxy resin as its primary film-forming substance. It boasts excellent overall performance and is widely used in various industrial, commercial, medical, and food applications. The following is a detailed introduction to its key features:
1. Excellent Abrasion and Compressive Resistance
Abrasion Resistance: The paint film boasts a dense structure and high hardness (typically exceeding Shore D80), making it resistant to frequent vehicle traffic, foot traffic, and heavy object friction, without the risk of scratches, flaking, or damage. It is suitable for high-use environments such as workshops, warehouses, and parking lots.
Compressive Resistance: It can withstand heavy loads (such as those from forklifts and mechanical equipment), resists deformation over long periods of use, and maintains the flatness and integrity of the floor.
2. Strong Corrosion and Chemical Resistance
Corrosion Resistance: It effectively isolates moisture and oxygen from the substrate, preventing corrosion and rust on concrete or metal substrates and extending the life of the floor. Chemical Resistance: It offers excellent resistance to chemicals such as acids, alkalis, salts, and solvents, resisting corrosion, dissolution, or discoloration. It is suitable for environments exposed to chemicals, such as laboratories, chemical plants, and food processing plants.
3. Seamless Dustproof and Easy Cleaning
Seamless Structure: A self-leveling process creates a continuous, seamless coating, eliminating the seams that trap dirt and bacteria found in traditional flooring (such as tiles and terrazzo), reducing unsanitary corners.
Dustproof Function: It seals the pores on the base surface, preventing dust from escaping from the concrete, maintaining a clean environment. It is particularly suitable for cleanrooms, hospital operating rooms, electronics factories, and other locations requiring high cleanliness standards.
Easy Cleaning and Maintenance: The smooth surface resists stains and can be easily cleaned by wiping or rinsing, minimizing maintenance costs.
4. Excellent Decorative and Functional Features
Decorative Effects: It can be mixed in a variety of colors (such as gray, green, and blue), and aggregates can be added to create different textures (such as colored sand and quartz sand). It combines practicality with aesthetics, enhancing the quality of any space. Special Functional Extensions: Conductive materials can be added as needed to create an anti-static epoxy self-leveling surface for use in anti-static environments such as electronics workshops. Anti-slip aggregate can also be added to enhance floor friction, making it suitable for humid environments such as food factories and parking lots.
5. Fast Application and Adaptability
Self-leveling Characteristics: The coating exhibits excellent flowability and self-leveling properties, resulting in high application efficiency and rapid application over large areas, shortening construction time.
Substrate Adaptability: The coating has relatively low requirements for concrete substrate flatness, can cover small cracks (with prior treatment), and enhances the integrity of the floor.
Summary: Epoxy self-leveling paint combines wear resistance, corrosion resistance, dust resistance, easy cleaning, and decorative properties. It is a high-performance flooring solution that meets the diverse functional and aesthetic requirements of various scenarios, making it widely used in industrial, commercial, and public facilities.
Testing items | Specifications | Result | ||
Volatile organic compound content (VOC), g/L | ≤500 | 85 | ||
Benzene, g/kg | ≤1 | Not detected (<0.003) | ||
Total of toluene, ethylbenzene and xylene,g/kg | ≤200 | Not detected (toluene, ethylbenzene, -xylene are all less than 120) | ||
State in container | After stirring and mixing, it is uniform and has no lumps | Uniform after stirring and mixing, no hard lumps | ||
Drying time | Surface dry, h | ≤8 | 4 | |
Through dry, h | ≤48 | 10 | ||
Appearance of coating film | The surface is smooth, without obvious shrinkage, floating color, flowery, wrinkling, pinholes, cracks, etc. | The surface is smooth, without obvious shrinkage, floating color, flowery, wrinkling, pinholes, cracking, etc. | ||
Impact resistance | Light load (500g steel ball) | The coating film has no cracks or peeling | The coating film has no cracks or peeling | |
Heavy load (1000g steel ball) | ||||
Hardness | Pencil hardness (scratch) | Agreed | 2H | |
Water resistance (168h) | No blistering, no peeling, slight discoloration is allowed, recovery after 2h | No blistering, no peeling, no discoloration | ||
Chemical resistance | Alkali resistance (20%Na0H, 72h) | No blistering, no peeling, slight discoloration is allowed | No blistering, no peeling, no discoloration | |
Abrasion resistance (750g/500r)/g | ≤0.050 | 0.052 | ||
≤0.030 | 0.032 | |||
Compressive strength/MPa | ≥45 | 45 | ||
Tensile bond strength/MPa | Standard conditions | ≥2.0 | 2.0 | |
After immersion in water | ≥2.0 | 2.0 | ||
Anti-slip properties (dry friction coefficient) | ≥0.50 | 0.55 | ||
Initial fluidity*/mm | ≥140 | 148 | ||
Product grade | High Quality | |||
Inspection | Qualified |
Self-Leveling Epoxy floor paint: Eco-Friendly Solution with Comprehensive Usage Guide
Self-leveling epoxy floor paint is a high-performance flooring solution widely used in industrial, commercial, and residential applications. Known for its seamless finish, chemical resistance, and durability, this coating is not only functional but also environmentally responsible. This article provides a detailed overview of its eco-friendly features, transport precautions, applicable areas, and compatible accessories, ensuring that users can make informed decisions and achieve optimal results.
Self-leveling epoxy floor paint is a two-component system consisting of resin and hardener. When mixed, it forms a liquid coating that spreads evenly to create a smooth, monolithic surface. Its key benefits include:
Seamless and aesthetically appealing finish
High resistance to abrasion, impact, and chemicals
Long-term durability in high-traffic areas
Compatibility with various industrial and commercial substrates
In addition to performance, modern formulations focus on reducing environmental impact by minimizing volatile organic compounds (VOCs) and utilizing non-toxic raw materials.
Environmental considerations are increasingly important in modern flooring solutions. Self-leveling epoxy floor paint offers multiple eco-friendly advantages:
Feature | Description | Benefit |
---|---|---|
Low VOC Content | Advanced formulations contain minimal volatile organic compounds | Reduces harmful emissions during application |
Non-Toxic Ingredients | Uses safer resins and hardeners | Safer for workers and indoor air quality |
Durable and Long-Lasting | Extends floor lifespan, reducing need for frequent replacement | Minimizes material waste |
Water-Based Options | Some variants are water-dilutable | Lower environmental footprint compared to solvent-based coatings |
Recyclable Packaging | Metal pails and plastic containers are recyclable | Supports sustainable disposal |
Key Takeaway: Choosing eco-friendly epoxy floor paint aligns with environmental regulations, workplace safety standards, and corporate sustainability goals.
Transporting and storing self-leveling epoxy floor paint correctly is essential to maintain its quality and safety:
Secure Packaging: Ensure resin and hardener are tightly sealed in separate containers.
Avoid Temperature Extremes: Transport in a temperature range of 5–35°C.
Prevent Spills: Use pallets and cushioning materials to avoid tipping or leaks.
Hazard Labeling: Follow local regulations for chemical transport, including flammable or irritant warnings if applicable.
Component | Storage Conditions | Shelf Life |
---|---|---|
Resin | Cool, dry, and ventilated area; away from sunlight | 12 months unopened |
Hardener | Keep tightly sealed to prevent moisture absorption | 12 months unopened |
Mixed Product | Apply immediately; do not store after mixing | Not storable |
Pro Tip: Avoid freezing or exposure to direct sunlight, as extreme conditions can alter viscosity and curing properties.
Self-leveling epoxy floor paint is versatile and suitable for a wide range of environments:
Environment | Recommended Application | Key Benefits |
---|---|---|
Industrial Facilities | Warehouses, factories, production areas | Resistant to abrasion, impact, and chemical spills |
Commercial Spaces | Retail stores, shopping malls, showrooms | Smooth, attractive finish that is easy to clean |
Healthcare & Laboratories | Hospitals, clinics, research labs | Hygienic surface, chemical-resistant, and seamless |
Residential Applications | Garages, basements, utility areas | Durable, low-maintenance flooring with aesthetic appeal |
Parking Structures | Indoor or covered parking lots | Slip-resistant and long-lasting |
Insight: Self-leveling epoxy can be customized with additives like anti-slip particles, color flakes, or UV stabilizers to match specific functional and aesthetic requirements.
To achieve a professional-quality finish, using the right accessories and equipment is essential:
Accessory / Tool | Purpose | Notes |
---|---|---|
Mixing Drill & Paddle | Ensures thorough blending of resin and hardener | Low-speed drill to prevent air bubbles |
Notched Trowel / Squeegee | Spreads epoxy evenly | Suitable for large area coverage |
Spike Roller | Removes trapped air and enhances leveling | Roll over wet epoxy immediately after pouring |
Protective Gear | Gloves, goggles, masks | Essential for safety and preventing skin contact |
Measuring Scales | Accurate resin-to-hardener ratio | Prevents curing issues and color inconsistency |
Sandpaper or Floor Grinder | Surface preparation | Ensures adhesion and smooth finish |
Buckets / Pails | Temporary storage for mixed epoxy | Must be clean and dry |
Tip: Using high-quality tools reduces the risk of application defects and enhances the final appearance of the floor.
Self-leveling epoxy floor paint is a highly versatile and eco-friendly flooring solution suitable for industrial, commercial, and residential applications. Its seamless finish, chemical resistance, and durability make it an ideal choice for high-traffic and demanding environments. By following proper transport, storage, and application practices, and using the appropriate accessories, users can ensure optimal performance and longevity of their flooring systems.
The combination of environmental sustainability, ease of application, and functional versatility positions self-leveling epoxy floor paint as a superior choice for modern flooring projects.
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